Common tightening methods for hexagonal bolts

2024/12/20 15:34

1. Torque control method:

- Manual torque wrench: Set the torque value according to bolt specs and preload needs. For M10 hex bolts in general industrial equipment with medium tightness requirements, 30 - 50N·m might be set. Operators turn it until a "click" sound indicates the set torque is reached. Suitable for low-precision preload scenarios like mechanical housing fixing and furniture assembly.

- Electric torque wrench: Used in large-scale production or high-precision scenarios like auto manufacturing lines. It's pre-programmed for accurate torque output. For example, cylinder head bolts in cars need ±5% torque accuracy, which it can achieve. It's efficient and ensures consistent tightening quality.

hex  bolt


2. Angle control method:

First tighten to a starting torque to close gaps, then rotate the bolt 90° - 120° for final tightening. Good for high-strength bolt connections in steel structures of large bridges or heavy machinery where large forces are involved.

3. Marking method

Mark the bolt head and connector. Tighten preliminarily to misalign marks, then continue until they align again. Simple but low-precision, for simple and low-preload scenarios like farm tool assembly or temporary brackets.

4. Hydraulic stretching method: 

For large bolts (diameter over 50mm) in big structures like ships and offshore platforms. A hydraulic tensioner elongates the bolt, and preload is controlled by calculating the elongation. For ship main engine anchor bolts, it ensures reliable and uniform connections.

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